Add install-flex-emmc.sh for a proper ChromeOS Flex install on eMMC

The earlier raw dd of the Flex recovery image left the installer layout
(2MB ROOT-B placeholder, fixed 6GB STATE), so Flex booted as live media
and couldn't A/B update. The script runs the image's own chromeos-install
against the eMMC from neon, chrooted into the image in a private mount
namespace with all other disks masked. Handles the cros_efi cmdline
requirement, udisks auto-mount interference, and unreliable exit status.
Tested end to end on hp-chell.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
This commit is contained in:
ergosteur
2026-09-27 12:20:08 -04:00
co-authored by Claude Opus 5.5
parent 9c3b8e48ee
commit 93f4eca05c
2 changed files with 210 additions and 3 deletions
+30 -3
View File
@@ -138,13 +138,40 @@ sudo sh -c 'unzip -p "<path to .zip>" <path to .bin inside the zip> \
| dd of=/dev/mmcblk0 bs=4M status=progress conv=fsync'
```
Unzipped image is ~8.9GB; eMMC is 29GB, plenty of room (ChromeOS auto-
expands the stateful partition to fill the rest on first real boot).
eMMC write speed degraded over the transfer (~130MB/s at the start down
Unzipped image is ~8.9GB; eMMC is 29GB. (Original note here claimed
ChromeOS auto-expands the stateful partition on first boot — **wrong**,
see the 2026-09-27 reinstall below.) eMMC write speed degraded over the transfer (~130MB/s at the start down
to ~9MB/s by the end, total ~18 min for 8.9GB) — looks like the eMMC's
SLC write cache exhausting partway through; expected/normal for eMMC of
this class, not a fault.
**2026-09-27: reinstalled properly with `install-flex-emmc.sh`.** The
raw `dd` above left the *installer* image layout: ROOT-B a 2MB
placeholder, STATE a fixed 6GB, ~20.7GB unallocated. Flex's
`/usr/sbin/is_running_from_installer` compares ROOT-A/ROOT-B sizes, so
it booted as live media ("Install ChromeOS Flex / Try it first") and
couldn't do A/B updates. There is no flag to flip; the fix is running
the image's own `chromeos-install` (what the Install button runs)
against the eMMC. `install-flex-emmc.sh` (in this repo) does that from
neon: loop-attaches the `.bin`, chroots into its ROOT-A inside a private
mount namespace with every other disk (incl. neon's `sda`) masked by
`/dev/null`, and runs `chromeos-install --dst /dev/mmcblk0
--payload_image ... --target_bios efi`. Gotchas it handles:
- `chromeos_postinst` needs a `cros_efi` flag on the kernel cmdline;
faked via a bind over `/proc/cmdline`, plus a wrapper on the image's
`chroot` because postinst re-chroots with a non-recursive `/proc` bind.
- Plasma/udisks auto-mounts new eMMC partitions mid-install, making
`sfdisk` refuse a busy disk — a temporary `UDISKS_IGNORE` udev rule
in `/run/udev/rules.d` prevents it.
- `chromeos-install` can exit 0 on failure and logs harmless `ERROR`
lines on success — judge by its final `Installation to ... complete.`
line. Log: `/var/log/flex-install.log`.
- Whole run is only ~2.5 min (partitions copied at eMMC speed).
Result: ROOT-A/ROOT-B 4GB each, STATE 20.6GB (fills disk), KERN-A
`successful=1`. The ESP is copied from the image so its FS UUID stays
`CBE4-703E` (script still re-points `40_custom` in case it changes);
UEFI boot entries/order untouched.
**Boot selection** — both OSes are reachable two ways:
1. **From GRUB** (neon's own boot menu, visible for 5s per
`GRUB_TIMEOUT`): a custom entry "ChromeOS Flex (internal eMMC)" was
+180
View File
@@ -0,0 +1,180 @@
#!/bin/bash
# install-flex-emmc.sh
#
# Properly install ChromeOS Flex onto hp-chell's internal eMMC from the
# running KDE neon system (which boots from an external USB/SD card).
#
# Why not just dd the image: the Flex recovery .bin is an *installer*
# image -- ROOT-B is a 2MB placeholder and STATE is a fixed ~6GB with
# the rest of the disk unallocated. Flex's is_running_from_installer
# compares the ROOT-A/ROOT-B sizes, so a raw dd boots as "live USB"
# (Install / Try it first) and can't do A/B updates. This script instead
# runs the image's own chromeos-install (what the "Install ChromeOS Flex"
# button runs) against the eMMC, which lays out full-size A/B roots and a
# STATE partition filling the disk.
#
# How: loop-mount the image, chroot into its ROOT-A, and run
# chromeos-install --dst <eMMC> --payload_image <image> ...
# inside a private mount namespace where every block device except the
# destination (and loop devices) is masked with /dev/null -- so the neon
# disk is unreachable from inside the chroot.
#
# Afterwards, updates the "ChromeOS Flex" GRUB chainload entry in
# /etc/grub.d/40_custom with the new EFI-SYSTEM filesystem UUID.
#
# WIPES THE DESTINATION DEVICE ENTIRELY.
#
# Usage: sudo ./install-flex-emmc.sh <flex .bin.zip or .bin> [dst, default /dev/mmcblk0]
set -euo pipefail
SRC=${1:?usage: $0 <flex .bin.zip or .bin> [dst device]}
DST=${2:-/dev/mmcblk0}
WORK=${WORK:-/var/tmp/flex-install}
ROOTMNT=/mnt/flexchroot
LOG=/var/log/flex-install.log
if [ "$(id -u)" -ne 0 ]; then
echo "must run as root (sudo $0 ...)" >&2
exit 1
fi
[ -b "$DST" ] || { echo "$DST is not a block device" >&2; exit 1; }
dst_name=$(basename "$DST")
# Refuse if the destination holds the running system.
root_src=$(findmnt -no SOURCE /)
root_disk=$(lsblk -no PKNAME "$root_src" | head -1)
if [ "$root_disk" = "$dst_name" ]; then
echo "refusing: $DST holds the running root filesystem ($root_src)" >&2
exit 1
fi
echo "==> destination: $DST"
lsblk -o NAME,SIZE,TYPE,TRAN,PARTLABEL,MOUNTPOINTS "$DST"
echo "==> running system root is on /dev/$root_disk (will be masked)"
read -r -p "ERASE $DST and install ChromeOS Flex? type 'yes': " ans
[ "$ans" = yes ] || { echo aborted; exit 1; }
# Keep udisks (the Plasma desktop) from auto-mounting the new partitions
# mid-install -- chromeos-install's sfdisk step refuses a busy disk.
UDEV_RULE=/run/udev/rules.d/99-flex-install-ignore.rules
mkdir -p /run/udev/rules.d
LOOP=
cleanup() {
if [ -n "$LOOP" ]; then losetup -d "$LOOP" 2>/dev/null || true; fi
rm -f "$UDEV_RULE"
udevadm control --reload
}
trap cleanup EXIT
echo "KERNEL==\"${dst_name}*\", ENV{UDISKS_IGNORE}=\"1\"" > "$UDEV_RULE"
udevadm control --reload
udevadm trigger --settle "$DST"
# Unmount anything mounted from the destination.
for p in $(lsblk -lno PATH "$DST" | tail -n +2); do
for m in $(findmnt -rno TARGET "$p" || true); do umount "$m"; done
done
# Get a raw .bin.
case "$SRC" in
*.zip)
mkdir -p "$WORK"
bin_name=$(unzip -Z1 "$SRC" | grep '\.bin$' | head -1)
IMG="$WORK/$bin_name"
if [ ! -s "$IMG" ]; then
echo "==> extracting $bin_name to $WORK"
unzip -o -q "$SRC" "$bin_name" -d "$WORK"
fi
;;
*) IMG=$SRC ;;
esac
IMG=$(realpath "$IMG")
echo "==> attaching image read-only"
LOOP=$(losetup -r -P -f --show "$IMG")
mkdir -p "$ROOTMNT"
efibootmgr > /var/log/flex-install-efiboot-before.txt 2>&1 || true
echo "==> running chromeos-install (log: $LOG); this takes a while on eMMC"
# Everything below runs in a private mount namespace; all mounts vanish
# when it exits.
unshare -m --propagation private bash -euo pipefail -c '
LOOP=$1; R=$2; IMG=$3; DSTNAME=$4
mount -o ro,noload "${LOOP}p3" "$R"
mount -t tmpfs tmpfs "$R/tmp"
mount -t tmpfs tmpfs "$R/run"
mount -t tmpfs tmpfs "$R/var"
# postinst touches .install_completed on the *installer'"'"'s* stateful
# partition; give it somewhere writable (discarded afterwards).
mount -t tmpfs tmpfs "$R/mnt/stateful_partition"
mount --bind /dev "$R/dev"
mount -t devpts devpts "$R/dev/pts" 2>/dev/null || true
mount -t proc proc "$R/proc"
mount --bind /sys "$R/sys"
# chromeos_postinst picks the bootloader setup from a cros_XXX flag on
# the kernel cmdline ("No recognized cros_XXX bios option" otherwise);
# neon obviously has none, so fake cros_efi.
echo "$(cat /proc/cmdline) cros_efi" > "$R/tmp/cmdline"
mount --bind "$R/tmp/cmdline" "$R/proc/cmdline"
# chromeos-postinst re-chroots into the freshly written root with a plain
# (non-recursive) bind of /proc, which drops that overmount. Wrap the
# image'"'"'s chroot (a coreutils shim) to re-apply it in the target root.
cat > "$R/tmp/chroot-wrap" <<"WRAP"
#!/bin/sh
for a in "$@"; do case "$a" in -*) ;; *) d=$a; break ;; esac; done
if [ -n "$d" ] && [ -f "$d/proc/cmdline" ] && ! grep -q cros_efi "$d/proc/cmdline"; then
mount --bind /tmp/cmdline "$d/proc/cmdline"
fi
exec /usr/bin/coreutils --coreutils-prog=chroot "$@"
WRAP
chmod 755 "$R/tmp/chroot-wrap"
mount --bind "$R/tmp/chroot-wrap" "$R/bin/chroot"
# Mask every disk (and its partitions) except the destination.
for n in "$R"/dev/sd* "$R"/dev/nvme* "$R"/dev/mmcblk* "$R"/dev/vd*; do
[ -b "$n" ] || continue
case "$(basename "$n")" in
"$DSTNAME"|"$DSTNAME"p[0-9]*) ;;
*) mount --bind /dev/null "$n" ;;
esac
done
mount -t tmpfs tmpfs "$R/dev/disk"
mount -t tmpfs tmpfs "$R/dev/block"
touch "$R/tmp/payload.bin"
mount --bind "$IMG" "$R/tmp/payload.bin"
chroot "$R" env -i PATH=/usr/sbin:/usr/bin:/sbin:/bin HOME=/tmp TERM=dumb \
chromeos-install --dst "/dev/$DSTNAME" --payload_image /tmp/payload.bin \
--skip_dst_removable --yes --target_bios efi --debug
' _ "$LOOP" "$ROOTMNT" "$IMG" "$dst_name" > "$LOG" 2>&1 || true
# chromeos-install can exit 0 even when its inner chromeos-install.sh
# failed, so check the log rather than trusting the exit status. (It also
# logs a few harmless "ERROR cros_installer" lines -- metrics etc. -- even
# on success, so key off its final result lines instead.)
if grep -q '^Error: ' "$LOG" || ! grep -q "^Installation to '/dev/$dst_name' complete" "$LOG"; then
echo "chromeos-install FAILED; see $LOG. Tail:" >&2
tail -30 "$LOG" >&2
exit 1
fi
echo "==> chromeos-install succeeded"
partprobe "$DST" 2>/dev/null || true
udevadm settle
echo "==> new layout:"
lsblk -o NAME,SIZE,FSTYPE,PARTLABEL "$DST"
# Point the GRUB chainload entry at the new EFI-SYSTEM partition.
esp=$(lsblk -lno PATH,PARTLABEL "$DST" | awk '$2=="EFI-SYSTEM"{print $1}')
esp_uuid=$(blkid -s UUID -o value "$esp")
custom=/etc/grub.d/40_custom
if grep -q 'ChromeOS Flex' "$custom" 2>/dev/null; then
echo "==> updating $custom to EFI-SYSTEM UUID $esp_uuid"
sed -i "/ChromeOS Flex/,/^}/ s/--fs-uuid --set=root [0-9A-Fa-f-]*/--fs-uuid --set=root $esp_uuid/" "$custom"
update-grub
else
echo "==> no ChromeOS Flex entry in $custom; EFI-SYSTEM UUID is $esp_uuid"
fi
echo "==> UEFI boot entries (compare with /var/log/flex-install-efiboot-before.txt):"
efibootmgr
echo "==> done. First Flex boot should go straight to setup (no Install/Try screen)."